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Hermetic Sealing

What is a hermetic seal?

Hermetic sealing refers to the process of creating a completely airtight and gas-tight seal between 2 or more components. This type of seal is often used in applications where it's crucial to protect materials or components from the external environment.

Common Applications of Hermetic Sealing

  • Electronics: To protect sensitive components from moisture, dust, and other contaminants that can cause malfunctions.
  • Medical devices: To ensure sterility and prevent contamination of medical equipment and pharmaceuticals.
  • Food packaging: To maintain freshness, prevent spoilage, and extend shelf life.
  • Automotive components: To protect electrical systems and other sensitive parts from environmental factors.
  • Aerospace: To maintain the integrity of sealed systems and prevent leaks that could compromise performance or safety.

Products used in hermetic sealing

Benefits of Hermetic Sealing

Hermetic sealing provides a reliable and effective way to protect and preserve products, enhance performance, ensure safety, and comply with industry standards:

Protection: Protects sensitive devices from environmental hazards like moisture, dust, gases, and pressure changes. This helps minimize the need for repairs and replacements due to component failures or contamination.
Longevity: Increases the lifespan of devices, due to the protection benefits listed above.
Safety: Prevents the leakage of dangerous materials, such as toxic chemicals or high-pressure gases. May help with adherence to regulatory standards and industry best practices, ensuring product safety and quality.

Methods

Electronics - potting and encapsulating: The image shows a visual representration of potting or encapsulating to form a hermetic seal. This is the process often used in electronics and more specifically for electric vehicle batteries. The resin is poured over the electrical components to seal and protect them. In the example shown, a black color is used, this means the components underneath cannot be seen by rival companies.

Food - canning and vacuum packing: Food is placed in cans,
sealed with a lid, and heated to sterilize the contents. This process kills microorganisms.  In vacuum packing, air is removed from a package containing food, creating a vacuum. This helps to prevent oxidation and extend shelf life.

Medical - syringes, diagnostic devices, implantable devices: Examples where hermetic sealing is required include ultrasound probes, endoscopes, pacemakers, defibrillators and cochlear implants. Methods used include Laser, electron beam and resistance welding, compression fittings and gaskets.

Aerospace - avionics and spacecraft: On a spacecraft, a hermetic seal is crucial to protect against the vacuum of space. One well-known example is the International Space Station (ISS), where hatches between modules use specialized seals (often elastomer-based) to ensure airtightness when closing the doors. Similar sealing technology is applied to space capsules like NASA's Orion, where O-rings or metal seals are critical for ensuring crew safety in space and during re-entry.

The image below shows the perfect example of creating an hermetic seal. An electrical circuit board is encapsulated using a specialized epoxy resin.

Image of electrical circuit board being encapsulated

Spotlight product for hermetic sealing

Let's delve into one of our products designed for hermetic sealing. We'll discuss key features to consider when selecting the ideal product for your specific application. As an example, we will examine Resin Formulators 5407.

  • Two Part: Products used to create a hermetic seal can either be one part or two part. A two part system like this one consists of a resin and a curing agent to control cure time
  • Color: Black to obscure viewing the compontent, olive for military color matching
  • Properties: Match the product to your application needs. RF 5407 is intended for use for electrical applictions, especially car batteries.  For this purpose, you would need a resin with excellent electrical insulation properties and high thermal conductivity
  • Curing Agent: This resin is compatible with 6 different curing agents. These extend application options by - changing cure time, changing cure temperature, changing gel time
RF 5407 pail & can packaging